Standard Copper Wire Diameter (AWG) vs Tension Value (g.f)

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Below is a table illustrating typical AWG sizes alongside their corresponding tension values in grams-force (g.f), providing a practical reference for engineers and technicians involved in winding operations.

Table: Standard Copper Wire Diameter (AWG) vs Tension Value (g.f)

AWG	Diameter (mm)	Diameter (in)	Tension Force (g.f)
30	0.255	0.0100	32.4
28	0.321	0.0126	51.5
26	0.405	0.0159	81.7
24	0.511	0.0201	130.1
22	0.643	0.0253	206.8
20	0.813	0.0320	329.0
18	1.024	0.0403	522.5
16	1.291	0.0508	833.0
14	1.628	0.0641	1327.0
12	2.053	0.0808	2113.0
10	2.588	0.1019	3360.0
8	3.264	0.1285	5346.0
6	4.115	0.1620	8497.0
4	5.189	0.2043	13527.0
2	6.544	0.2576	21483.0
0	8.252	0.3250	34116.0
00	10.403	0.4096	54156.0
000	13.119	0.5165	85880.0

#For reference only: The tension value depends on the composition of the copper wires.

- AWG Size: The American Wire Gauge (AWG) standardizes the diameter of wires. As the AWG number decreases, the wire diameter increases.

- Diameter: The diameter of each AWG size is provided in millimeters and inches for clarity.

Tension Value (g.f): Represents the recommended tension in grams-force required to ensure proper winding for each respective AWG size. These values are approximate and can vary depending on specific winding conditions and materials.

This table serves as a practical guide for selecting appropriate tension settings based on the diameter of copper wire used in winding machines. It facilitates accurate tension control, essential for achieving consistent winding quality and operational efficiency in various manufacturing processes.

Valid Magnetics Own Developed Tension Meter:

https://www.validmagnetics.com/component/jshopping/digital-tension-meters.html